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Counterfeit ICs present a serious threat to the electronics industry.  Silicon Cert Laboratories offers in-house services to assist in determining whether your components are genuine or potentially counterfeit.  While the initial step is to thoroughly review the manufacturing and shipping documents accompanying the shipment, the following processes would then be appropriate to conduct a more in-depth assessment.  


External device inspections: visual & material analysis

Type of Test

Criteria

Visual Inspection

Inspect for workmanship of marking (e.g. sharpness, clarity)
Inspect for evidence of physical alteration (e.g. re-code marking)
Check part numbers and logos of actual products
Inspection of leads & pins for straightness, workmanship, gouges, residual solder

Critical physical dimensions

Verify dimensions to OEM datasheet

Blacktop Inspection / Resistance to Solvents

Inspection and solvent test for presence of blacktopped coating
Marking permanency testing on inked products

Material Analysis:
SEM/EDS, optical microscopy

Analysis of lead finish/solder, metal/ceramic package composition, stains, residues that indicate questionable processing, handling or storage

Non-invasive internal analysis: imaging & hermeticity

Type of Test

Criteria

X-ray Real-time imaging

Presence/size of die; Device & wire-bond workmanship

Scanning Acoustical Microscopy

Presence/size of die; Quality of molding ( delamination )

Fine / gross leak testing of hermetic packages

Confirm quality of hermetic seal

Internal visual inspection (destructive physical analysis)

Type of Test

Criteria

Decapsulation / delidding of packages

Several methods are available to expose the die and other internal components of the device

Visual inspection

Comparison of die logos, part numbers & other internal identification features. Inspection of die for critical dimensions and workmanship including wire-bond quality

Electrical parametric testing:  When required, parametric testing is normally the final step in the detection process as it can be the most time-consuming to perform. This testing can include DC testing at 25°C and other appropriate temperatures,  functional testing at 25°c and burn-in.