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Thermal Shock testing is meant to accelerate failure modes due to very rapid changes of temperature (<10 seconds liquid-to-liquid). Examples of these conditions include hand or wave soldering, self-heating of power semiconductors or turn on of optical devices. Liquid-to-liquid thermal shock uses heating/cooling by conduction; whereas air-to-air temperature cycle testing is by convection and therefore a slower process.
Test conditions for thermal shock normally specify 15 cycles and a minimum dwell of 2 minutes. MIL-STD-883 specifies three temperature ranges for Thermal Shock: 0°C to 100°C, -55°C to 125°C, or –65°C to 150°C. Telcordia GR 468 specifies 0°C to 100°C, which can be performed in water. The two higher ranges require the use of a perfluorocarbon fluid with low freezing point and high boiling point. Silicon Cert Laboratories uses Galden D02-DS, which has a useful range of -97°C to +175°C, in both hot and cold tanks. The basket, holding the parts under test, switches from one tank to the other in eight seconds. It returns to the load/unload position automatically after the specified number of cycles.

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